Excel Filtration Private Limited
Excel Filtration Private Limited
Satellite, Ahmedabad, Gujarat
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Industrial Water Treatment Plant

We are one of the leading manufacturer & supplier of Industrial Water treatment plant

Industrial Water Treatment Plant

Industrial Water Treatment Plant
  • Industrial Water Treatment Plant
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Approx. Price: Rs 2.5 Lakh / NumberGet Latest Price

Product Details:

Capacity400 LPH
Automatic GradeAutomatic
Installation ServiceYes
Material UsedSS/Carbon steel
Plant TypeTreatment Plant

Applications for Reverse Osmosis

Reverse osmosis systems are typically used to treat surface, ground and brackish water from small to large flows. Many industries use the reverse osmosis system to treat their water. These industries include metal finishing, boiler feed water, semiconductor manufacturing and pharmaceutical.

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Vulnerabilities

All RO systems depend on good pre treatment to the feed water. This is achieved by the use of Organic Scavengers, Activated carbon media and base exchange Water Softeners. It is true to say that excellent pre treatment is a requirement for long, reliable and efficient Reverse Osmosis operation.

Reverse Osmosis membranes will not tolerate any form of hydraulic shock. It is important that RO is installed in a carefully designed purified water system with all of the necessary safeguards and monitoring.

This is where an ongoing partnership with the experts at Wychwood Water Systems will pay dividends.

Chemical attack happens when a membrane comes into contact with an oxidiser like chlorine, which will burn the membrane and effect performance. Activated carbon is a pre requisite for this purpose.

Benefits and Disadvantages

A reverse osmosis system effectively removes contaminants like pyrogens and colloids, and is easy to monitor and confirm performance.

The waste stream, (concentrate) is flushed to drain during plant operation. Because of this 70% of the feed water is recovered as purified water, (permeate).

Common Mistakes Made With Reverse Osmosis Systems

Why do mistakes happen?

A Reverse Osmosis plant only works properly if three factors are taken into consideration:

1. Correct professional installation

2. Thorough pre-treatment of water to remove inorganic and chemical contaminants

3. Regular maintenance of the plant, including cleaning of membranes and replacement where necessary.

It goes without saying, therefore, that mistakes arise to the extent that these three factors are neglected or ignored. Problems arise in reverse osmosis systems in cases where:

¿¿¿ The plant has been poorly designed or installed incorrectly

¿¿¿ Input water has been insufficiently treated to remove chlorine, calcium and magnesium

¿¿¿ Membranes are not regularly cleaned or replaced, or the plant pumps are not sufficiently maintained

Signs there are problems with your Reverse osmosis system

The following should be seen as an early warning sign that something is not completely right with your RO plant. If you notice anything like this through routine monitoring or inspection, get on the phone to one of our engineers right away, before a serious issue occurs.

Reverse osmosis recovery rate is less than 70%:

For any well-designed RO system, 70% recovery of permeate should be the golden standard you should look for. Should it drop below this figure, it should be treated as a ‘Canary in the cage’ that some maintenance is required.

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Industrial Water Filtration Plant

Industrial Water Filtration Plant
  • Industrial Water Filtration Plant
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Product Details:

TypeAutomatic
Type Of MachinesRO
Installation Services RequiredYes
Automatic GradeAutomatic
Driven TypeElectric
MaterialStainless Steel

Treatment Process of RO plants:

Fluid systems RO plants work on the basis of Cross-filtration method, through which a percentage amount of feed water is rejected as the removal of solids during the filtration process. The whole process works through the combination of temperature and pressure. There are two elements while RO plants processing which are system recovery and product quality.

Working Procedure:

Reverse osmosis is water purification process in which pre-treated & filtered water is connected to the high-pressure pump where pressure is developed and fed to the RO membrane. Reverse Osmosis membranes work on the Cross flow Filtration method where the salts get rejected partially and deliver pure water. Purified water is referred to as product and waste water is referred to as concentrate or reject. The percent of water delivered as product is called the recovery. The ratio of recovery& output parameters depend upon the feed water quality, type of membrane, temperature and total RO unit design considerations.

Ø  Raw Water Pump :

 Raw water is water found in the environment that has not been treated and does not have any of its minerals, ions, particles, bacteria, or parasites removed. Raw water includes rainwater, groundwater from infiltration wells, and water from bodies like lakes and rivers. Raw water pump is way to transfer the water into the engine through a seacock fitting and pumping it through the engine's water jacket.

Ø  Pressure Sand Filter (PSF):

Here the water is filtered by Pressure sand filter for removal of suspended matters and turbidity.

Ø  Activated Carbon Filter (ACF):

Activated Carbon Filter is used to adsorb chlorine, organics, tri-halo methane (THM), taste, odor, and color from Water & Wastewater. Activated carbon is a charcoal that has been treated with oxygen to open up millions of tiny pores between the carbon atoms. Activated carbon works via a process called adsorption having efficiency up to 90% whereby pollutant molecules in the fluid to be treated are trapped inside the pore structure of the carbon substrate.

Features

§  Dry contacts are provided for chemical feed, pre-treatment equipment, storage tank levels, and pressure switches

§  All alarm and shut down conditions are indicated on the control interface.

  • User-friendly programmable controls
  • High quality components ensure continuous, reliable operation
  • Pre-engineered systems mean easy installation
  • Clean-in-place connections maximize system availability
  • Compact footprint saves valuable floor space
  • Quick equipment delivery keeps project moving fast
  • Easy to install and operate.
  • Produces high quality Water
  • Variety of cost effective standard models.
  • Excellent performance and highly usage.

Applications

§  Boiler water Treatment:

¿¿¿Industries that rely on steam as a driving force for turbines, an energy source for heating, or product processing know that suspended and dissolved solids in a steam generator case scale and can lead to tube failure.  Poor boiler feed water quality increases energy consumption, reduces steam quality and purity, and can reduce both production rates and product quality. 

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1000 LPH Industrial RO Plant

1000 LPH Industrial RO Plant
  • 1000 LPH Industrial RO Plant
  • 1000 LPH Industrial RO Plant
  • 1000 LPH Industrial RO Plant
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1000 LPH Industrial RO plant

Reverse osmosis (RO) is a membrane-technology filtration method that removes many types of large molecules and ions from solutions by applying pressure to the solution, when it is on one side of a selective membrane. The result is that the solute is retained on the pressurized side of the membrane and the pure solvent is allowed to pass to the other side. To be "selective" the membrane should not allow large molecules or ions to pass through the pores (holes), but should allow the solution (such as the solvent) to pass freely. Reverse osmosis is used to purify Water and remove salts and other impurities in order to improve the color, taste or properties of the fluid. RO or Reverse Osmosis is the best hyper filtration technique which clarifies the brackish water, seawater by removing the salt, fluids, discharge, dissolvable solvents, dyes, bacteria and other harmful constituents.

Treatment Process of RO plants:

 

Fluid systems RO plants work on the basis of Cross-filtration method, through which a percentage amount of feed water is rejected as the removal of solids during the filtration process. The whole process works through the combination of temperature and pressure. There are two elements while RO plants processing which are system recovery and product quality.

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2000 LPH Industrial RO Plant

2000 LPH Industrial RO Plant
  • 2000 LPH Industrial RO Plant
  • 2000 LPH Industrial RO Plant
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2000 LPH Industrial RO Plant

Reverse osmosis is water purification process in which pre-treated & filtered water is connected to the high-pressure pump where pressure is developed and fed to the RO membrane. Reverse Osmosis membranes work on the Cross flow Filtration method where the salts get rejected partially and deliver pure water. Purified water is referred to as product and waste water is referred to as concentrate or reject. The percent of water delivered as product is called the recovery. The ratio of recovery& output parameters depend upon the feed water quality, type of membrane, temperature and total RO unit design considerations.

Technical Specifications:

Capacity

500 – 2000 LPH

Inlet TDS

Up to 10000 Mg/L for brackish water up to 35000 Mg/L for Sea Water

Outlet TDS

98% Rejection

Flux Rate Range

15 LMH to 30 LMH

Automatic Grade

Fully Automatic / Semi Automatic

MOC

Stainless Steel

Membrane material

Cellulose acetate and aromatic polyamide

Membrane pore size

0.1 to 5000 nm

High Pressure Pumps

Vertical inline SS 304 & 316

 

Features

§  Dry contacts are provided for chemical feed, pre-treatment equipment, storage tank levels, and pressure switches

§  All alarm and shut down conditions are indicated on the control interface. 

  • User-friendly programmable controls
  • High quality components ensure continuous, reliable operation
  • Pre-engineered systems mean easy installation
  • Clean-in-place connections maximize system availability
  • Compact footprint saves valuable floor space
  • Quick equipment delivery keeps project moving fast
  • Easy to install and operate.
  • Produces high quality Water
  • Variety of cost effective standard models.
  • Excellent performance and highly usage.
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3000 LPH Industrial RO Plant

3000 LPH Industrial RO Plant
  • 3000 LPH Industrial RO Plant
  • 3000 LPH Industrial RO Plant
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Product Price :Get Latest Price

3000 LPH Industrial RO plant
Working Procedure:

Reverse osmosis is water purification process in which pre-treated & filtered water is connected to the high-pressure pump where pressure is developed and fed to the RO membrane. Reverse Osmosis membranes work on the Cross flow Filtration method where the salts get rejected partially and deliver pure water. Purified water is referred to as product and waste water is referred to as concentrate or reject. The percent of water delivered as product is called the recovery. The ratio of recovery& output parameters depend upon the feed water quality, type of membrane, temperature and total RO unit design considerations
Technical Specifications:

Features

 Dry contacts are provided for chemical feed, pre-treatment equipment, storage tank levels, and pressure switches

 All alarm and shut down conditions are indicated on the control interface.

  • User-friendly programmable controls
  • High quality components ensure continuous, reliable operation
  • Pre-engineered systems mean easy installation
  • Clean-in-place connections maximize system availability
  • Compact footprint saves valuable floor space
  • Quick equipment delivery keeps project moving fast
  • Easy to install and operate.
  • Produces high quality Water
  • Variety of cost effective standard models.
  • Excellent performance and highly usage.
Request
Callback
Yes! I am interested

5000 LPH Industrial RO Plant

5000 LPH Industrial RO Plant
  • 5000 LPH Industrial RO Plant
  • 5000 LPH Industrial RO Plant
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5000 LPH Industrial RO Plant

A single pass reverse osmosis system typically removes 97% of the total dissolved solids (TDS) and 95% of naturally occurring organics. The water recovery and average membrane flux usually ranges from 65 to 80% recovery and 14 to 18gfd respectively with both being dependent on the water chemistry.

Technical Specifications:

Features

 Dry contacts are provided for chemical feed, pre-treatment equipment, storage tank levels, and pressure switches

 All alarm and shut down conditions are indicated on the control interface.

  • User-friendly programmable controls
  • High quality components ensure continuous, reliable operation
  • Pre-engineered systems mean easy installation
  • Clean-in-place connections maximize system availability
  • Compact footprint saves valuable floor space
  • Quick equipment delivery keeps project moving fast
  • Easy to install and operate.
  • Produces high quality Water
  • Variety of cost effective standard models.
  • Excellent performance and highly usage.
Request
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6000 LPH Industrial RO Plant

6000 LPH Industrial RO Plant
  • 6000 LPH Industrial RO Plant
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6000 LPH Industrial RO Plant

Pharmaceutical Industry:

For pharmaceutical manufacturing, potable water supplied by a local municipality is not nearly pure enough. Their product specifications require water free of bacteria and organics, with dissolved solids levels that are 10,000 times lower than those found in potable drinking water. The first step in reducing the suspended solids levels is reverse osmosis where 98% of the influent water salts can be removed.

§ RO systems for Industrial & mining waste retention ponds

A number of industries collect excess process water and rainwater contaminated by pollutants into catchment basins. During storm events these basins can be in danger of overflowing and creating an environmental impact by polluting nearby surface and groundwater. Portable reverse osmosis systems are used to reduce the volume of water in these basins, thereby allowing the facility to discharge clean unpolluted water while retaining the contaminants in the basin.

Other applications of Reverse Osmosis Plant:

 Cooling Tower Water Treatment Plant

 Utility & Process Water

 Drinking Water

 Horticulture for high end crop

 Dialysis

 Laboratories

 Water For injection (WFI)

 Water for electrical conductor circuits

 Wastewater recycling

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10000 LPH Industrial RO plant

10000 LPH Industrial RO plant
  • 10000 LPH Industrial RO plant
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10000 LPH Industrial RO plant

Ø  Pressure Sand Filter (PSF):

Here the water is filtered by Pressure sand filter for removal of suspended matters and turbidity.

Ø  Activated Carbon Filter (ACF):

Activated Carbon Filter is used to adsorb chlorine, organics, tri-halo methane (THM), taste, odor, and color from Water & Wastewater. Activated carbon is a charcoal that has been treated with oxygen to open up millions of tiny pores between the carbon atoms. Activated carbon works via a process called adsorption having efficiency up to 90% whereby pollutant molecules in the fluid to be treated are trapped inside the pore structure of the carbon substrate.

Ø  Anti scaling Dosing System:

It helps in preventing membrane from hardness.

Ø  High Pressure Pump:

High Pressure pump is provided for supplying the feed water to RO system at high pressure of 10- 12 kg/cm2.

Ø  Desalination system by RO membrane element

Here Reverse Osmosis System rejects 90- 95% of Total Dissolved Solids.

Ø  Storage of treated unit        

To store treated pure water in tank

A single pass reverse osmosis system typically removes 97% of the total dissolved solids (TDS) and 95% of naturally occurring organics. The water recovery and average membrane flux usually ranges from 65 to 80% recovery and 14 to 18gfd respectively with both being dependent on the water chemistry.

§  RO systems for Industrial & mining waste retention ponds

A number of industries collect excess process water and rainwater contaminated by pollutants into catchment basins. During storm events these basins can be in danger of overflowing and creating an environmental impact by polluting nearby surface and groundwater. Portable reverse osmosis systems are used to reduce the volume of water in these basins, thereby allowing the facility to discharge clean unpolluted water while retaining the contaminants in the basin.

Other applications of Reverse Osmosis Plant:

§  Cooling Tower Water Treatment Plant

§  Utility & Process Water

§  Drinking Water

§  Horticulture for high end crop

§  Dialysis

§  Laboratories

§  Water For injection (WFI)

§  Water for electrical conductor circuits

§  Wastewater recycling

§  Zero Liquid discharge system

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Chirag Shah (Managing Director)
No. 307, The Grand Monarch Complex 100 Feet Shyamal Road
Satellite, Ahmedabad- 380015, Gujarat, India



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