Excel Filtration Private Limited
Excel Filtration Private Limited
Satellite, Ahmedabad, Gujarat
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Mineral Water Plant

We are one of the leading manufacturer & supplier of Mineral Water Plant.

Packaged Drinking Water Plant

Packaged Drinking Water Plant
  • Packaged Drinking Water Plant
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Approx. Price: Rs 4.85 Lakh / NumberGet Latest Price

Product Details:

Automatic GradeAutomatic
Type Of MachinesWater Purification System
Installation Services RequiredYes
Plant AccessoriesPET Blowing Machine
ConditionNew
LaboratoryChemical Laboratory
Chiller Capacity (in Liters)500 L
Bottle Filling Capacity (Bottles/min)10 Bottle/min
Control PanelWith Control Panel
Water Purification ProcessRO
Installation/Civil WorkInstallation Available
Purification Capacity500 L/hour

Packaged Drinking Water Plants

As people become more health conscious, the demand for bottled water is increasing at a rapid rate. Bottled water provides easy transportability and assured water quality.

With our several years of experience in the Water Treatment Field, we have developed comprehensive, economically viable packages, such that the capital outlay is optimized. Our packages are offered in modules so that they can be upgraded at a later date as the demand increases. Typically a Packaged Drinking water Plant may consist of:

  • Water Treatment Plant
  • Packaging Plant
The Water Treatment Plant consists of One or All oft the below mentioned pocess:

Chlorine/Hypochlorite Dosing System
Chlorine/Hypo chlorite dosing system is done in the raw water for disinfection / oxidation of iron and manganese (if present) in the water before filtration. sodium hypo chlorite reacts with water to form hypo chlorite acids which acts as disinfecting agent.

PRESSURE SAND FILTER Raw Water is first filtered by filtration unit in series prior to feeding the RO Plant. Pressure Sand Filter unit is provided for removal of Suspended Matters & Turbidity from raw water.

ACTIVATED CARBON FILTER
Basic Natural water may contain Colour, Odour, Chlorine & Organics in different proportion, which is undesirable for potable application, and hence, it is necessary to remove the same from water. The Activated Carbon Filter removes Chlorine, Odour, & Colour, Pesticides, Organics and In organics Impurities while passing the water through Carbon Bed.

SMBS DOSING SYSTEM
The Chlorinated water may oxidize the membrane and to avoid the same precautionary we provide Sodium Meta BiSulphite dosing system

ANTI SCALANT DOSING
The hardness salts of Calcium & Magnesium are likely to be precipitated if concentration exceeds its solubility limit & it may faults the membranes resulting into scaling which ultimately leads to poor treated water quality from RO System. To prevent this Antiscalant dosing (scale inhibitor) dosing system is provided.

MICRON CARTRIDGE FILTER
Micron Cartridge Filter having Series of filtration with the 20 Micron, 10 Micron, 5 Micron, 1 Micron, 0.45 Micron & 0.2 Micron Cartridge. This is a Consumable Cartridge and should replace it after Days of operation. This for Extra Safety of Product water as it comes through series of filtration and there are some chances of slippages of particles, which can be arrested through the Cartridges
The Packaging unit consists of one or All of the mentioned process:

Bottle Manufacturing by PET Blowing Machine:
For manufacturing of PET Bottles for Different sizes and available in Semi and Automatic Operation up to 3600 Bottles per hour.

Rinsing - Filling – Capping – Sealing Machine:
The bottles are fed into the machine which automatically rinses, fills and screws the cap on it. Caps are stamped with the date of manufacture and expiry before being put into the hopper for screwing on to the bottle.

Labeling:
In this section the labels and the neck sleeve are to be manually put on the bottles which will then pass through the shrink tunnels and onto packing conveyer.

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Natural Mineral Water Plant

Natural Mineral Water Plant
  • Natural Mineral Water Plant
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Approx. Price: Rs 5 Lakh / NumberGet Latest Price

Product Details:

Water SourceBorewell Water
Purification Capacity500 L/hour
Water Filling MethodPouch Filling
Plant AccessoriesPET Blowing Machine
ConditionNew
LaboratoryChemical Laboratory
Chiller Capacity (in Liters)500 L
Control PanelWith Control Panel
Water Purification ProcessRO
Bottle Filling Capacity (Bottles/min)10 Bottle/min
Installation TypeCompletes Civil work with Installation

MINERAL WATER PLANT

Deep well water, bore hole water, open well water, river water, lake water, or sea water source, most water sources are not advisable for drinking purposes due to higher contamination present is not hygienic and safe for drinking.. The water used for potable purposes should be free from undesirable impurities.  Mineral water, is the type of water in which the useful minerals are added after the filtration of the impure water. The mineral water is the purified water fortified with requisite amounts of minerals such as Barium, Iron, Manganese, etc. which can be absorbed by human body.

 About Mineral water

Healthy living means having a healthy diet, which includes healthy water. Mineral water contains all the crucial minerals like barium, calcium, iron, magnesium, sulfur compounds, and others. It does not contain any added preservatives or chemicals; hence there is surety of no-compromise with health. Some other health benefits of the mineral water include:

  • Helps in losing weight, as it has zero calories
  • Helps in maintaining blood pressure, and good digestion & bone density
  • Reduces cholesterol level and has added benefits for your skin

Features

·         Highly Efficient Energy Saving Design

·         Inbuilt Chemical Cleaning System

·         Inbuilt Added Minerals Technology

·         Auto Start / Stop as per Raw Water Tank Level

·         Digital Indication of Volts and Ammeter

·         Low Operating and Maintenance Cost

·         Rugged construction

·         Longer working life


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Reverse Osmosis Water Purification Plant

Reverse Osmosis Water Purification Plant
  • Reverse Osmosis Water Purification Plant
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Approx. Price: Rs 3.65 Lakh / NumberGet Latest Price

Product Details:

Automation GradeAutomatic
Material of ConstructionStainless Steel
Plant ApplicationIndustrial RO Plant
Installation/Civil WorkAvailable
Chiller Cooling Capacity (Tons)0.5 ton
Max Water Recovery Rate50-55 %
Number of Filtration Passes2

REVERSE OSMOSIS PLANTS (RO Plant)

Reverse osmosis (RO) is a membrane-technology filtration method that removes many types of large molecules and ions from solutions by applying pressure to the solution, when it is on one side of a selective membrane. The result is that the solute is retained on the pressurized side of the membrane and the pure solvent is allowed to pass to the other side. To be "selective" the membrane should not allow large molecules or ions to pass through the pores (holes), but should allow the solution (such as the solvent) to pass freely. Reverse osmosis is used to purify Water and remove salts and other impurities in order to improve the color, taste or properties of the fluid. RO or Reverse Osmosis is the best hyper filtration technique which clarifies the brackish water, seawater by removing the salt, fluids, discharge, dissolvable solvents, dyes, bacteria and other harmful constituents.

Types of RO systems

The RO plants or solutions have been diversified into 3 categories as per the usage and requirements of the market:

  1. Residential RO plants or systems
  2. Industrial RO plants or systems
  3. Commercial RO plants or systems

Why to choose us?

EFPL’s offered machines are examined under the supervision of our experts for stringent compliance with set industrial standards. In addition to this, the offered range of products is highly praised by our clients that are situated all across the globe. Our portfolio of reverse osmosis systems includes those specifically engineered and designed for large industrial applications, medium sized commercial applications, small laboratory applications and trailer-mounted mobile systems for temporary and emergency applications. With decades of R&D and standard product development devoted to reverse osmosis systems engineering, and thousands of installations around the country, customer can rely on EFPL for their most demanding liquid separation and purification needs using reverse osmosis technologies. Our RO plants make sure to keep the natural nutrients to maintain the health level of water. We design customize solutions which are suitable for marine applications to purify a large amount of water at once with high-Performance capacity.

Treatment Process of RO plants:

Fluid systems RO plants work on the basis of Cross-filtration method, through which a percentage amount of feed water is rejected as the removal of solids during the filtration process. The whole process works through the combination of temperature and pressure. There are two elements while RO plants processing which are system recovery and product quality.

Working Procedure:

Reverse osmosis is water purification process in which pre-treated & filtered water is connected to the high-pressure pump where pressure is developed and fed to the RO membrane. Reverse Osmosis membranes work on the Cross flow Filtration method where the salts get rejected partially and deliver pure water. Purified water is referred to as product and waste water is referred to as concentrate or reject. The percent of water delivered as product is called the recovery. The ratio of recovery& output parameters depend upon the feed water quality, type of membrane, temperature and total RO unit design considerations.

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10000 LPH MWP Reverse Osmosis Plants

10000 LPH MWP Reverse Osmosis Plants
  • 10000 LPH MWP Reverse Osmosis Plants
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Approx. Price: Rs 5.9 Lakh / NumberGet Latest Price

Product Details:

RO Capacity (LPH)0-200
Plant ApplicationIndustrial RO Plant
Max Water Recovery Rate50-55 %
Chiller Cooling Capacity (Tons)0.5 ton
Installation/Civil WorkAvailable
Driven TypeElectric
Automation GradeAutomatic
Material of ConstructionStainless Steel

MINERAL WATER PLANT

Deep well water, bore hole water, open well water, river water, lake water, or sea water source, most water sources are not advisable for drinking purposes due to higher contamination present is not hygienic and safe for drinking.. The water used for potable purposes should be free from undesirable impurities. Mineral water, is the type of water in which the useful minerals are added after the filtration of the impure water. The mineral water is the purified water fortified with requisite amounts of minerals such as Barium, Iron, Manganese, etc. which can be absorbed by human body.

 

About Mineral water

Healthy living means having a healthy diet, which includes healthy water. Mineral water contains all the crucial minerals like barium, calcium, iron, magnesium, sulfur compounds, and others. It does not contain any added preservatives or chemicals; hence there is surety of no-compromise with health. Some other health benefits of the mineral water include:

  • Helps in losing weight, as it has zero calories
  • Helps in maintaining blood pressure, and good digestion & bone density
  • Reduces cholesterol level and has added benefits for your skin

Working Principle

Raw water to be processed Is collected in tanks. A known quantity is pumped into the above tank where the water is dozed with alum for coagulation with heavy metals or insoluble matters. The water after coagulation is allowed to settle for half an hour. The impurities may be removed by Reverse Osmosis techniques also. The supernatant water is taken to the chlorination tank where primarily disinfection is brought about by bubbling chlorine gas. The water is then passed through sand filters for trapping of un- dissolved impurities. The water after sand filtration is passed through Carbon filters for removal of odour, colour and also for de-chlorination. Product water has very less TDS value which is not good in Taste. The Water gets bitter and to enhance the taste we are providing the Mineral Adding system or Blending system The Stirrer will mix the physical mineral in to the Mixing tank and Dosing pump will dose the Mineral to water before Ozonation with TDS Controller. TDS adjustment can be done with Blending system by adding Filtered water after ACF through the proper treatment. Such Blending system is very easy in Operation and it will naturally balance the TDS in to the Product water. It is then passed through series of micron cartridge filter comprising 5 micron followed by ultraviolet disinfection system for terminal disinfection.

Mineral water packing is done in PET bottles of 1 liter capacity through an automatic rinsing, filling and capping machine fitted with an Ozone generator. The bottles after capping are shrink wrapped and packed in corrugated boxes.

 

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Water Treatment Plant

Water Treatment Plant
  • Water Treatment Plant
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Approx. Price: Rs 2.5 Lakh / NumberGet Latest Price

Product Details:

ApplicationSewage Treatment
Water SourceBorewell Water
Inlet Flow Rate (cubic meter/hour)100
Applicable IndustryChemical/Petroleum
Automation GradeManual
ConditionNew
Installation TypeCompletes Civil work with Installation
Installation/Civil WorkInstallation Available
Driven TypeElectric
Control PanelWith Control Panel

Being the famous names in the industry, we offer the wide range of Water Treatment Plants. These products are widely recommended across commercial and industries sector as an economical solution for purification of water.
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Fully Automatic Pet Blow Moulding Machines

Fully Automatic Pet Blow Moulding Machines
  • Fully Automatic Pet Blow Moulding Machines
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Approx. Price: Rs 12.75 Lakh / NumberGet Latest Price

Product Details:

Automation GradeAutomatic
Raw MaterialHDPE
TypeStretch Blow Molding
Prodcution Speed2000 Bottles per hour to 20,000 bottles per hour
Bottle volum200 ml - 1500 ml
ContainePET, PP
Bottle typeWater

BLOW MOULDING MACHINE (FULLY AUTOMATIC)

We are among the well-known and trusted manufacturers and suppliers of PET Blow Moulding Machine in the market. This molding machine has wider wide-mouth capability, faster production rates, and shorter changeover times. Offered molding machine is developed utilizing high quality material and current technology as per the international standards. We are providing this molding machine from us on numerous specifications as per the variegated demand of customers.

Our provided machine is widely used for designing a variety of bottles like hot fill bottle, oil and pesticide bottle, PET drinking water bottle, etc. Under the supervision of our skilled professionals, the offered moulding machine is manufactured using the optimum quality components, in line with the set industry norms. Apart from this, we also provide this moulding machine in various technical specifications to cater specific demand of our clients.

Automatic Blow Moulding Machine

We use quality raw material to ensure durability and high performance of our Automatic Blow Molding Machines. This molding machine has wider wide-mouth capability, faster production rates, and shorter changeover times. Offered molding machine is developed utilizing high quality material and current technology as per the international standards. We are providing this molding machine from us on numerous specifications as per the variegated demand of customers.

Capacity

50 ml to 2000 ml

Production Speed

1000 BPH to 8500BPH

Automation Grade

Fully Automatic

Material

Stainless steel or Carbon Steel

Weight

1500 Kg (Approx)

Dimensions(LXBXH)

13.8 x 3 x 6

Power Supply

440 V

Phase

3 phase with neutral

Neck Holder

SS 304

Raw Material

PET

Features:

· Energy efficiency

· Low maintenance

· High performance

· Low labor consumption

· High functionality

· Precise designs


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Bulk Shrink Machine

Bulk Shrink Machine
  • Bulk Shrink Machine
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Approx. Price: Rs 8.9 Lakh / NumberGet Latest Price

Product Details:

Power (kw)10 KW
Power Consumption (Kw) 22 to 30 HP
FunctionAutomatic
MaterialIron, Steel
Control PanelWith Control Panel
Driven TypeElectric
Air Consumption 3 mp compressor with 5 LFM
Film type LDPE
Max height of product 375 mm

BULK SHRINK MACHINE

We are considered among the top most entity of this industry engaged in offering a wide series of Bulk Shrink Machine. This machine is manufactured using optimum quality components and contemporary technology in conformity with the set international standards at our well-equipped manufacturing unit.

It is precisely designed to meet the variegated needs of our customers. Besides, we provide this machine to our precious clients. We pride ourselves on combining our industrial proficiency with the brand image of industry’s leading manufacturers to bring forth a worthy line of strapping products. We believe in a client-oriented approach, and function on a categorized expertise to surpass the expectations of our prestigious clients in each segment.

Technical Specifications:

Sleeve type

Sleeve sealing type

Packing capacity

8 to 10 packs per minute

Automation Grade

Fully Automatic / Semi Automatic

Driven

Electric

Dimensions LXBXH

13.8 x 3 x 6 ft

Phase

3 Phase Current

 

Power Supply

440 V

Air Consumption

3 mp compressor with 5 LFM

Material

Iron, Steel

Film Type

PE or LDPE

Maximum Film Width

550 mm

Maximum Height of Product

375 mm

Features:

  • Reliable functioning
  • Long service life
  • Robust construction
  • High quality
  • Low maintenance
  • High production capacity
  • Feasible prices
  • Sturdy construction
  • Precisely designed
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Batch Coding Machine

Batch Coding Machine
  • Batch Coding Machine
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Approx. Price: Rs 2.1 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
ModelMY 380
Voltage(V/Hz) 220/50
Power (W)180
Driven TypeElectric
Automatic GradeAutomatic
Dimension (LXWXH) (Mm) 440 X 335 X 300

BATCH CODING MACHINE

Automatic Batch Coding Machines designed for high-speed applications and around-the-clock operation. It is the standard for high throughout coding applications in production environments around the world.

We are the leading brand in the market to provide our clients the best range of Batch Coding Machine. Offered coding machine is developed utilizing supreme class material in observance with international quality standards at our well-established manufacturing unit. Our coding machine is well tested on several predefined standards in order to deliver a defect free range. We offer this coding machine in varied specifications to choose from.

Technical Specifications:

Automatic Grade

Automatic

Speed

Up to 3 to 5 lines of print with speeds more than250 bpm

Weight

20 K.G

Dimensions (LXWXH)

3 x 3 x 4 feet

Power Consumption

1 Hp

Phase

Single Phase

Features

· Longer service life

  • Compact design
  • Robust construction
  • Legendary reliability
  • Near Zero maintenance
  • Rugged IP55 construction
  • High operational fluency
  • Trouble free performance
  • Sturdine
Applications:

Very useful machines to all Pharmaceutical & other packaging industries to print Batch No., Mfg. Date., Exp. Date., Retail Price etc on their Labels, Cartons, Polypack Bags, Pouches, tin Bottoms, Cotton Bags etc.

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Water Chiller

Water Chiller
  • Water Chiller
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Approx. Price: Rs 1.57 Lakh / NumberGet Latest Price

Product Details:

PhaseSingle Phase
Automatic GradeAutomatic
Body MaterialFRP
EvaporatorPipe and tube
Driven TypeElectric
Control PanelWith Control Panel

WATER CHILLER

A water chiller is a mechanical device used to facilitate heat exchange from water to a refrigerant in a closed loop system. The refrigerant is then pumped to a location where the waste heat is transferred to the atmosphere.

Industrial water chillers are generally used for large capacity applications, where the heat generated by air cooled chillers creates a problem. They are generally used for large capacity applications, where the heat generated by an air cooled water chiller creates a problem. Water cooled chillers absorb heat from process water and transfer it to a separate water source such as a cooling tower, river, pond, etc

Why to choose us?

We offer a wide range of Water Coolers, which is manufactured in accordance with international quality standards. The offered range of water cooler is very smooth, sturdy and has corrosion resistant body. The offered water cooler is highly demanded for homes, restaurants, cafeterias and many other establishments and is regarded as an excellent source of cool water especially during summer season.

Backed by rich industry experience, we are presenting vast variety of Online Water Chiller. This technically upgrade array of chillers is tested on varied performance parameters to ensure reliable operations.

Working principle:

Water cooled chillers absorb heat from process water and transfer it to a separate water source such as a cooling tower, river, pond, etc.

Water cooled chillers require condenser water treatment to eliminate mineral buildup. Mineral deposits create poor heat transfer situation that reduce the efficiency of the unit.

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1000 LPH MWP Reverse Osmosis Plants

1000 LPH MWP Reverse Osmosis Plants
  • 1000 LPH MWP Reverse Osmosis Plants
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Approx. Price: Rs 4.85 Lakh / NumberGet Latest Price

Product Details:

Automatic GradeAutomatic, Semi-Automatic, Manual
Max Water Recovery Rate50-55 %, 55-60 %, 65-70 %
Capacity (Litres Per Hour)0-200,200-500,500-1000,1000-2000
Plant ApplicationIndustrial RO Plant
Number of Filtration Passes4, 1, 2

MINERAL WATER PLANT

Deep well water, bore hole water, open well water, river water, lake water, or sea water source, most water sources are not advisable for drinking purposes due to higher contamination present is not hygienic and safe for drinking.. The water used for potable purposes should be free from undesirable impurities.  Mineral water, is the type of water in which the useful minerals are added after the filtration of the impure water. The mineral water is the purified water fortified with requisite amounts of minerals such as Barium, Iron, Manganese, etc. which can be absorbed by human body.

 

About Mineral water

Healthy living means having a healthy diet, which includes healthy water. Mineral water contains all the crucial minerals like barium, calcium, iron, magnesium, sulfur compounds, and others. It does not contain any added preservatives or chemicals; hence there is surety of no-compromise with health. Some other health benefits of the mineral water include:

  • Helps in losing weight, as it has zero calories
  • Helps in maintaining blood pressure, and good digestion & bone density
  • Reduces cholesterol level and has added benefits for your skin

 Working Principle

Raw water to be processed Is collected in tanks. A known quantity is pumped into the above tank where the water is dozed with alum for coagulation with heavy metals or insoluble matters. The water after coagulation is allowed to settle for half an hour. The impurities may be removed by Reverse Osmosis techniques also. The supernatant water is taken to the chlorination tank where primarily disinfection is brought about by bubbling chlorine gas. The water is then passed through sand filters for trapping of un- dissolved impurities. The water after sand filtration is passed through Carbon filters for removal of odour, colour and also for de-chlorination. Product water has very less TDS value which is not good in Taste. The Water gets bitter and to enhance the taste we are providing the Mineral Adding system or Blending system The Stirrer will mix the physical mineral in to the Mixing tank and Dosing pump will dose the Mineral to water before Ozonation with TDS Controller. TDS adjustment can be done with Blending system by adding Filtered water after ACF through the proper treatment. Such Blending system is very easy in Operation and it will naturally balance the TDS in to the Product water. It is then passed through series of micron cartridge filter comprising 5 micron followed by ultraviolet disinfection system for terminal disinfection.

Mineral water packing is done in PET bottles of 1 liter capacity through an automatic rinsing, filling and capping machine fitted with an Ozone generator. The bottles after capping are shrink wrapped and packed in corrugated boxes.

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Semi Automatic Bottle Filling Machine

Semi Automatic Bottle Filling Machine
  • Semi Automatic Bottle Filling Machine
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Approx. Price: Rs 5.85 Lakh / NumberGet Latest Price

Product Details:

Power Consumption1.5 HP ||| Phase
Machine TypeAutomatic, Semi-Automatic
Filling Capacity20 to 22 BPM/Hour
Control PanelWith Control Panel
Driven TypeElectric

 

Automatic Bottle Filling Machine - Rinsing

  • Bottles are fed into air conveyor and the bottles are guided into the first turntable which sets up alignment to be transferred to rinsing section
  • The air conveyor is designed so that it can be directly integrated into a fully automatic blowing machine
  • In rinsing section bottle is turned through 180 deg bottle inverting guide equipped with flexible joint
  • At rinsing table water jets out only through three nozzles and the rest of movement for drip cycle where the left out water particles drips out from the bottle.

 

Ø Automatic Bottle Filling Machine –Filling

· In our automatic mineral water bottle filling machine, bottles are passed on to the filling section.

· Since machine is equipped with gravity filling the accuracy of filling is maintain as there is no foaming.

· Once bottles are picked, they spring loaded nozzles are activated by a drum cam mechanism.

· Filling section is equipped with spring loaded nozzles.

· Moreover, filling nozzles are made of SS316 and the filler tank is completely electro polished and this reduced possibilities of microbial growth.

 

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Glass Filling Machine

Glass Filling Machine
  • Glass Filling Machine
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Approx. Price: Rs 3.9 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
BrandExcel Filtration Private Limited
Capacity30,60,90,120 Cups/Minetue
Power Consumption1 HP
Machine TypeSemi-Automatic, Automatic
Speeds20 cups/mins to 100 cups/mins

 

Glass Filling Machine

Glass filling machine series apply to filling carbonated beverage. It realizes the functions of rinsing, filling,capping of aluminum caps or crown caps.

EFPL can supply all kinds of glass-shaped glass filling machines. No matter what kind of products you need, we can always satisfy you.

Glass bottle water filling machineMain features:

1. Glass filling machine type machine has compact structure,fine operation system、easy operation and high degree automation.
2. Adopting air conveyor and inlet bottle track-wheel directly connection technology, cancel inlet bottle screw and conveying chain, easily to change other size bottle.

Bottle goes through air conveyor into filling machine and then transmitted to washing machine by inlet bottle steel track-wheel.
3. Glass filling machineparts connected with material all adopt exported high quality stainless steel, no art design blind corner, easily to be cleaned.
4. Adopting high accuracy, fast speed rated volume filling valves without less, ensuring high quality filling.
5. Capping heads adopt constant torque device, ensuring capping quality.
6. Adopting high efficient cap sorting system with perfect cap feeding and protecting device.
7. Glass bottle water filling machine no needs to adjust equipments height when changing other size bottles, just need to change track-wheels.
8. Filling adopts gripping bottle neck inlet technology , avoiding twice bottle mouth pollution.
9. Glass filling machine perfect overload protecting device, which can effective protect machine and operator.
10. Controlling system has water level auto controlling, lack caps checking , auto stop washing and counting functions.
11. Washing bottle adopts UAS spraying company high efficient cleaning spraying nozzle, which can clean almost everywhere.
12. Main electrical components, electric control valve, inverter and so on all adopt exported parts, ensuring complete machine high quality specification.
13. Air system all components all adopt international famous brand products.
14. Whole machine adopts advanced touch screen controlling, which can achieve human-machine dialogue.

 

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Semi Auto Pet Blow Moulding Machines

Semi Auto Pet Blow Moulding Machines
  • Semi Auto Pet Blow Moulding Machines
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Approx. Price: Rs 7.55 Lakh / NumberGet Latest Price

Product Details:

Capacity (Kg/hr)1800 BPH
Raw MaterialPP
Automation GradeSemi-Automatic
TypePet Blow Moulding Machines
Mould Cavity2 cavity

BLOW MOLDING MACHINE

Production of PET containers requires injection molding of preforms and subsequent stretching and blowing of these into bottles. Both operations can be combined in one machine (the single-stage process) or in two (the two-stage process). Both processes have their distinct advantages and disadvantages, and bottle producers and brand owners would be well advised to know those in order to make the right choice for their products.

The advantages of single stage are:

• Blemish-free bottles;
• Transfer ring not necessary;
• Control over preform production;
• Good conditioning possibilities for oblong bottles on
some machines;
• Thread start can be chosen to coincide with bottle shape;
• Compact and flexible.

In my view, these advantages makes this process a no-brainer for all non-beverage containers. However, there are some disadvantages as well, including:

• Long cycle times;
• Long changeover times;
• Uneven wall distribution;
• Quality problems with thermal-gated hot runners (valve gates
are available and recommended);
• Need to run machines run 24 hr/day to avoid higher scrap percentage;
• Longer learning curve for operators, as two processes and PET drying must be mastered;
• Inefficient blow station as the injection station always has precedent over the cycle time.

The latter issue has led to a subcategory of single-stage machines that I call integrated two-stage machines. These machines feature a multiple of two or three injection cavities per blow cavity, and the blow sections of them cycle two or three times for every injection cycle. This saves blow cavities and thereby reduces tooling costs, a critical issue for small- and medium-volume applications.

The uneven wall distribution is a result of viscous heating of the melt. As the melt moves through the barrel and hot-runner channels it heats up unevenly. When it is then divided into two streams (left and right, typically), warmer material flows to the back of the new channel. If you were to stand in front of the machine you might notice that finished bottles are often thinner at the back because they were blown with warmer material in the back panel.

While PET is very good at self-leveling (the strain-hardening effect that compels initially warmer areas to blow out after cooler areas have blown), this effect is not significant enough to mask the uneven preform heat. A variety of measures have been employed over the years with varying success.

Most hot runners are also not naturally balanced. Natural balance means that the path of the melt to each cavity has the same length and number of turns. Because of geometry—all preforms in one row—this is often not possible, and as a result, preforms do not fill at the same speed, aggravating the problem. Changing nozzle diameters to allow slower-moving melt through larger openings is helpful, but usually can only be optimized for a very narrow weight range. Another solution is to add obstacles in the flow path of the faster-moving cavities.

Thermal-gated hot runners are inferior to valve-gated ones, in my opinion, but most machines still run with the former.

Now let’s look at the advantages of the two-stage process:
• Scalable from 1000 to 72,000 bottles/hr;
• Fast cycle times;
• Fast changeovers;
• Flexibility (preforms can be made elsewhere and stored);
• Very good wall distribution for
round bottles;

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Semi Auto Jar Washing Machine

Semi Auto Jar Washing Machine
  • Semi Auto Jar Washing Machine
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Approx. Price: Rs 35,000 / NumberGet Latest Price

Product Details:

Machine TypeAutomatic
Driven TypeElectric
Machine body material SS
Control PanelWith Control Panel
Water Purification Process RO

Being the market leader, we are actively devoted towards providing well tested Semi Auto Jar Washing Machine. Offered washing machine is developed utilizing supreme class material in observance with international quality standards at our well-established manufacturing unit. Our washing machine is well tested on several predefined standards in order to deliver a defect free range. We offer this washing machine in varied specifications to choose from.


Features:

  • Non-interrupted functionality
  • Compact design
  • High efficiency

Model Overview:

1st WashTap Water (Inner + Outer Wash)
2nd WashHot Water(Inner Wash)
3rd WashProduct (Mineral) Water Wash (Inner Wash) & 2nd Filing (fine Fill)
4th Pump1st Filling(Course Filling)
Air Require7 Cfm With 8 Kg / Cm.square
Heater3kw. (1.5 Kw X 2nos.)
P.L.C.With Display (H.M.I)
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ISI Mineral Water Plant

ISI Mineral Water Plant
  • ISI Mineral Water Plant
  • ISI Mineral Water Plant
  • ISI Mineral Water Plant
  • ISI Mineral Water Plant
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Product Details:

Automation GradeAutomatic, Semi-Automatic
Water SourceBorewell Water, Open Well water, River Water, Municipal Water Supply
Purification Capacity500 L/hour, 1000 L/hour, 2000 L/hour, 5000 L/hour, 10000 L/hour
Water Filling MethodJar Filling
Plant AccessoriesPET Blowing Machine
CertificationsISI
ConditionNew
LaboratoryChemical Laboratory, Microbiological Laboratory
Chilling Capacity (in tons)2 Ton, 5 Ton
Chiller Capacity (in Liters)1000 L, 2000 L, 5000 L
Pouch Filling Capacity (Pouch/hour)3600 pouches per hour
Jar Filling Capacity (Jars/Hour)120 and 240 jars per hour
Material of Constructionss - 316
Control PanelWith Control Panel
Water Purification ProcessRO, UV, Ozonation, Carbon Filtration
Bottle Filling Capacity (Bottles/min)30 Bottle/min

MINERAL WATER PLANT

Process of Filtration includes the following:

· Process I: Sediment Backwashing Pre-Filter - This filter contains high capacity and high purity media which has high dirt-carrying capacity. It filters out all sand, silt, and sediment to below 5 microns to protect the system.

· Process II: Carbon Backwashing Carbon Pre-Filter - At this point, this filter with high grade Coal,Wood,Coconut Shell Granular Activated Carbon (GAC) removes the chlorine, chemicals, pesticides and other undesirable organics.

· Process III: Twin-Alternating Water Softener - The advantage of a twin-alternating water softener is a huge advantage in that there is always soft water feeding the reverse osmosis system 24/7/365. It will increase the life of membranes and enables the system to produce high-quality water for a long period of time with minimal maintenance and expense.

· Process IV: Micron Filter - To filter particle sizes up to 5 micron.

· Process V:GWS Reverse Osmosis System - The most important system of the bottled water plant is the reverse osmosis system, it removes all the dissolved solids , micro biological impurities, chemical and all excess contaminants in the water.

· Process VI: Ultraviolet Disinfection System - To ensure Virus, bacteria and micro-organism free safe water.

· Process VII : Ozone generation system - Coronation is one of the method to convert impure water into to pure drinking water ,ozone inactivates and destroys all bacteria, virus and protozoa’s. Ozone will oxidize both organic and inorganic substances, remove unwanted taste, odor and color, and provide effective disinfection.

 

Advantages

· Most powerful oxidizer available

· improves flocculation of iron

· Increases the shelf life of bottled water.

· Produces safe & bacteria-free drinking water.

· Removes heavy metals & cyanides from water.

· Been used for decades

· Iron and manganese removal

· No harmful by-products

· Environmentally friendly

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RO Water Treatment Plant

RO Water Treatment Plant
  • RO Water Treatment Plant
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Approx. Price: Rs 5 Lakh / NumberGet Latest Price

Product Details:

Control PanelWith Control Panel
Machine body material SS
Driven TypeElectric
Automatic GradeAutomatic

RO Water Treatment Plant

We have with us rich experience in successfully handling the demands of precision designed and optimally functioning Reverse Osmosis Plant/Industrial RO. These industrial reverse osmosis Plants can be also made available in customized specifications with configurations to suit individual requirements of output water that varies from normal drinking application to usage like in pharmaceutical production, food processing and as boiler feeding requirement. Here, our expertise lies in offering industrial reverse osmosis plants in different flow rates for 100 LPH to 25000 LPH with the TDS reduction capacity that goes as high as 90-99%. Purification Process:

The offered RO plants are designed to successfully handle demands of water filtration through utilizing following processes of purification:

1. Intake

2. Pre-treatment

3. High Pressure Pump

4. Membrane Assembly

5. pH Adjustment

6. Disinfection

Applications - Reverse Osmosis Systems
Some of the applications these RO water filtration systems are used in include providing pure water for:

  • Safe Drinking Water
  • Boiler Feed Water
  • Ion Exchange Pre-treatment
  • Beverage Production

Salient Features:
The offered industrial RO plants come with fully operational features that make these deliver smooth operations for many years to come. These features include:

  • RO System manufactured in a well integrated industrial reverse osmosis plant
  • Use of approved and tested components in system construction
  • Industrial RO plants configured for achieving optimum recovery of water
  • Adjustable valve provision for adjusting waste water and recycle flow of water
  • Offering easy and quick installation
  • Output production rates from 2000 GPD to 20 000 GPD

Construction: - Point of Use Systems

Some of the salient construction highlights of these RO plants include:

1. High capacity Thin film Composite Membrane

2. Steel Frames duly pre treated for rust proofing with powder coated finish

3. Gauges options at pre and post filter levels

4. In-built pressure switch for storage tank

5. High and low pressure switch provision

6. Provision of high capacity rotary pump

7. Solenoid valve for feed water inlet

8. Pre filtration console

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Bottle Water Industry Machine

Bottle Water Industry Machine
  • Bottle Water Industry Machine
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Product Details:

Capacity24/40/60/90/120/250 BPM
Machine Capacity60-240 bottles/min
Automatic GradeAutomatic
ConditionNew
Driven TypeElectric
Power Consumption1-2 HP
PhaseSingle Phase
Weight1500 kgs - Power consumption
HP6 to 7 HP

 Automatic Bottle Filling Machine - Rinsing

  • Bottles are fed into air conveyor and the bottles are guided into the first turntable which sets up alignment to be transferred to rinsing section
  • The air conveyor is designed so that it can be directly integrated into a fully automatic blowing machine
  • In rinsing section bottle is turned through 180 deg bottle inverting guide equipped with flexible joint
  • At rinsing table water jets out only through three nozzles and the rest of movement for drip cycle where the left out water particles drips out from the bottle.

Automatic Bottle Filling Machine –Filling

· In our automatic mineral water bottle filling machine, bottles are passed on to the filling section.

· Since machine is equipped with gravity filling the accuracy of filling is maintain as there is no foaming.

· Once bottles are picked, they spring loaded nozzles are activated by a drum cam mechanism.

· Filling section is equipped with spring loaded nozzles.

· Moreover, filling nozzles are made of SS316 and the filler tank is completely electro polished and this reduced possibilities of microbial growth.

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Mineral Water Pouch Packing Machine

Mineral Water Pouch Packing Machine
  • Mineral Water Pouch Packing Machine
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Approx. Price: Rs 1.49 Lakh / NumberGet Latest Price

Product Details:

Capacity5-20 ml
Driven TypeElectric
Capacity (pouch per hour)0-500
Pouch Capacity10-50 grams
Pouch Length2, 4
Machine Power0-1 HP
Packing range50 ml. to 500 ml.
Production Speed50/60 Pouch per minuet
Film Width225/240/325 mm
Film thickness up to100 microns
Machine Dimension1700 (H) x 800 (W) x 1200 (D)
Automatic Grade Automatic

AUTOMATIC POUCH PACKAGING MACHINE

We offer Wafer Pouch Packing Machine. Automatic Wafer Pouch Packing Machine is run on multi head rotary weigh metric system. Automatic Wafer Pouch Packing Machine is very accurate filling system. We are one of the leading manufacturers and suppliers of Automatic Water Pouch Packing Machine. The offered water pouch packing machine is a special fabrication for the packing of drinking water. Our manufactured water pouch packing machine is acclaimed for separate cap hopper and multiple stages filling. The supplied water pouch packing machine is available at very competitive market rates. These machines are factory-made based on advanced technology. These machines guarantee the clients of ultra modern procedures and methods that subsequently help them to upgrade their production values.

Technical Specification

Condition

New

Machine Capacity

2000 – 20000 pouch/ per hour

Pouch capacity

10-50 grams, 50-200 grams, 200-400 grams

Film Width

325 mm/240mm/225

Film thickness

Up to 100 microns.

Packing Material

Multilayer Low Density Polyethylene film

Filling System

Continuous Flow (Adjust by liver)

MOC

Mild Steel

Machine Type

Automatic

Net Weight

300 Kg (Approx)

Machine Dimensions (HXWXD)

1700 x 800 x 1200

Feeding head

Continuous gravity flow filling system.

 

Features

· Excellent performance

· User-friendliness

  • Rust resistant
  • Quick pouch filling operation
  • Low maintenance
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Mineral Water Bottle Filling Machine

Mineral Water Bottle Filling Machine
  • Mineral Water Bottle Filling Machine
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Product Details:

Driven TypeElectric
Packaging TypeBottles
Packaging MaterialPlastic
Machine body materialSS
Machine TypeAutomatic

Automatic Bottle Filling Machine - Rinsing

  • Bottles are fed into air conveyor and the bottles are guided into the first turntable which sets up alignment to be transferred to rinsing section
  • The air conveyor is designed so that it can be directly integrated into a fully automatic blowing machine
  • In rinsing section bottle is turned through 180 deg bottle inverting guide equipped with flexible joint
  • At rinsing table water jets out only through three nozzles and the rest of movement for drip cycle where the left out water particles drips out from the bottle.

Automatic Bottle Filling Machine –Filling

· In our automatic mineral water bottle filling machine, bottles are passed on to the filling section.

· Since machine is equipped with gravity filling the accuracy of filling is maintain as there is no foaming.

· Once bottles are picked, they spring loaded nozzles are activated by a drum cam mechanism.

· Filling section is equipped with spring loaded nozzles.

· Moreover, filling nozzles are made of SS316 and the filler tank is completely electro polished and this reduced possibilities of microbial growth.

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BOPP Labeling Machine

BOPP Labeling Machine
  • BOPP Labeling Machine
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Product Details:

Driven TypeElectric
ApplicationBeverage
Voltage380V / 50Hz
Packaging MaterialPlastic
Packaging TypeBottles

 AUTOMATIC BOPP LABELLING MACHINE

BOPP films (Biaxially Oriented PolyPropylene Films) are produced by stretching polypropylene film in both machine direction and transverse direction. Automatic BOPP Labeling Machine offered comprise hot melt labeling machines that can be made available by us in different operating model options to choose from. Featuring automatic operations, these can handle bottles of different size capacities as well as in varied production speeds. The use of superior grade stainless steel in construction also makes these machines deliver optimum performance support.

These machines find suitability in meeting the labeling demands of products like bottles, jars, vial, tin and other packaging in round finish form. Further, the presence of micro processor control based label dispensing system as well as advanced sensing system for label and products also assure of optimum support in involved processes.

Features:

  • Durable and compact design, the machine frame is covered by stainless steel sheet, anti-vibration and noise absorbing construction.
  • Control cabinet integrated in the machine housing
  • Hot melt dispensing contact type labeling system
  • Label cutting with eye mark as well as length in mm
  • Cutter is easy adjustment and replacement, cutting at any speed with precision
  • Label web tracking for correcting its height and guarantee the consistent position
  • Low density results into more yield during conversion and thus supports less plastic consumption concept per product. Low density results into less weight per roll for the same length of other plastic film which provides ease of material handling.
  • Excellent transparency in clear BOPP films allows providing high level of aesthetic appeal to product packaging.
  • BOPP film has a relatively low carbon footprint as compared to other plastic films substrate such as polyester. After cellulose film, BOPP Film is the second most preferred substrate for its eco-friendly nature in flexible food packaging.

Applications:

BOPP film is used in vast range of applications comprising packaging, labeling and lamination. BOPP Films are preferred substrate for food packaging globally because of its inherent moisture barrier properties, seal ability, high clarity and graphic reproduction and shelf appeal, best possibilities of the pack being a mono layer/homogeneous structure. For food packaging, it is prominently used as co-extruded heat sealable reverse printable film.

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Fully Automatic Bottle Filling Machine

Fully Automatic Bottle Filling Machine
  • Fully Automatic Bottle Filling Machine
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Product Details:

Automation GradeAutomatic
Bottle Sizes0-500 ml
Installation Services RequiredYes
Water SourceOpen Well water
Plant AccessoriesPET Blowing Machine
Bottle Filling Capacity (Bottles/min)10 Bottle/min
Control PanelWith Control Panel
Water Purification ProcessRO
Installation/Civil WorkInstallation Available

ØAutomatic Bottle Filling Machine - Rinsing

  • Bottles are fed into air conveyor and the bottles are guided into the first turntable which sets up alignment to be transferred to rinsing section
  • The air conveyor is designed so that it can be directly integrated into a fully automatic blowing machine
  • In rinsing section bottle is turned through 180 deg bottle inverting guide equipped with flexible joint
  • At rinsing table water jets out only through three nozzles and the rest of movement for drip cycle where the left out water particles drips out from the bottle.

 

Ø Automatic Bottle Filling Machine –Filling

· In our automatic mineral water bottle filling machine, bottles are passed on to the filling section.

· Since machine is equipped with gravity filling the accuracy of filling is maintain as there is no foaming.

· Once bottles are picked, they spring loaded nozzles are activated by a drum cam mechanism.

· Filling section is equipped with spring loaded nozzles.

· Moreover, filling nozzles are made of SS316 and the filler tank is completely electro polished and this reduced possibilities of microbial growth.

 

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Fully Automatic Jar Washing Machine

Fully Automatic Jar Washing Machine
  • Fully Automatic Jar Washing Machine
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Product Details:

Machine TypeAutomatic
Driven Type Electric
Voltage 380V
Power1.75KW

With sincerity and hard work of our professionals, we have carved a niche for ourselves in this domain by offering the extensive range of Fully Automatic Jar Washing Machine to our respected clients.
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Chirag Shah (Managing Director)
No. 307, The Grand Monarch Complex 100 Feet Shyamal Road
Satellite, Ahmedabad- 380015, Gujarat, India



Excel Filtration Private Limited
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