Industrial RO Plant

Product Details:

Industrial Reverse Osmosis (RO) Systems

Reverse osmosis is an increasingly popular solution in water purification. In many cases it has replaced conventional chemical deionisers. RO is popular because it removes the requirement to hold aggressive regeneration chemicals at the clients premises. It also does not produce a chemical effluent discharge. To many industries the security of an RO membrane is attractive as is the ability to readily validate the performance of the membrane.

Our Reverse Osmosis systems are some of the best on the market and operate at a reliable 70% efficiency with low energy membranes. So in other words, for every 100ml of impure water you put through the system, you get 70ml of pure water to service.

This is a pretty good ratio. You may find some companies promising you 80% efficiency, but you should be careful of these, as it simply means that their systems force the membranes to work harder. The result is that the membranes do not last as long and need to be replaced more frequently, thus reducing the overall cost effectiveness of the system. You should also be very careful of cheaply marketed Reverse Osmosis systems, as not all RO processes are created equal. We have come across bargain basement systems that have an efficiency of 25% or less. These are simply not worth your money and time.

Vulnerabilities

All RO systems depend on good pre treatment to the feed water. This is achieved by the use of Organic Scavengers, Activated carbon media and base exchange Water Softeners. It is true to say that excellent pre treatment is a requirement for long, reliable and efficient Reverse Osmosis operation.

Reverse Osmosis membranes will not tolerate any form of hydraulic shock. It is important that RO is installed in a carefully designed purified water system with all of the necessary safeguards and monitoring.

This is where an ongoing partnership with the experts at Wychwood Water Systems will pay dividends.

Chemical attack happens when a membrane comes into contact with an oxidiser like chlorine, which will burn the membrane and effect performance. Activated carbon is a pre requisite for this purpose.

Product Details:

Industrial Reverse Osmosis (RO) Systems

Reverse osmosis is an increasingly popular solution in water purification. In many cases it has replaced conventional chemical deionisers. RO is popular because it removes the requirement to hold aggressive regeneration chemicals at the clients premises. It also does not produce a chemical effluent discharge. To many industries the security of an RO membrane is attractive as is the ability to readily validate the performance of the membrane.

Our Reverse Osmosis systems are some of the best on the market and operate at a reliable 70% efficiency with low energy membranes. So in other words, for every 100ml of impure water you put through the system, you get 70ml of pure water to service.

This is a pretty good ratio. You may find some companies promising you 80% efficiency, but you should be careful of these, as it simply means that their systems force the membranes to work harder. The result is that the membranes do not last as long and need to be replaced more frequently, thus reducing the overall cost effectiveness of the system. You should also be very careful of cheaply marketed Reverse Osmosis systems, as not all RO processes are created equal. We have come across bargain basement systems that have an efficiency of 25% or less. These are simply not worth your money and time.

Some popular uses of RO are as follows:

TDS (total dissolved solids) reduction for high pressure steam boilers.

HTM20-30 compliance for hospital purified water systems.

Renal Dialysis for kidney patients

Instrument sterilisation for hospitals and Dentists

TDS reduction and pre treatment to purified water systems

Alcohol removal

Endoscope sterilisation

Pharmaceutical production

Potable water production from high saturation bore hole supplies

How Reverse Osmosis Works

The osmosis process is a naturally-occurring phenomenon where less concentrated saline solution tends to migrate to a more concentrated solution. Osmosis occurs everywhere in nature, from our kidneys absorbing water from our blood, to plant roots absorbing water.

A semi-permeable membrane, usually made of thin film polyamide is used to clean water which is pumped past its input side under pressure of up to 15 bar and up to 220 psi in a cross-flow direction. From 15 to 70% of the water that passes through the membrane will do so as permeate, while the remainder leaves the membrane as a concentrate containing 99% + of the feed water TDS.

Reverse osmosis is the same process, but in reverse. This type of system will remove 99% of organic and inorganic contamination.

Pre-treatment

However, Reverse Osmosis does not work on its own. The purification process is only as good as the pre-treatment to the water that is feeding it. There are certain contaminants that will damage Reverse Osmosis, including free chlorine, calcium and magnesium.

So you have to pretreat the freed water with activated carbon to remove the free chlorine and then a water softener to strip out the calcium and magnesium, before it can be put through the RO system.

If you fail to do this, then the free chlorine in the water will degrade the membrane and let organic contaminants through, and the calcium and magnesium will scale the membrane up, reducing its efficiency and working life.

This is the reason many industries consider Reverse Osmosis to be wasteful, time consuming and expensive. The conventional alternative is deionisation.

Benefits and Disadvantages

A reverse osmosis system effectively removes contaminants like pyrogens and colloids, and is easy to monitor and confirm performance.

Additional Information:

• Item Code: 01
• Production Capacity: 10000 LPH
• Delivery Time: 30 WORKING DAYS

Product Details:

Industrial Reverse Osmosis (RO) Systems

Reverse osmosis is an increasingly popular solution in water purification. In many cases it has replaced conventional chemical deionisers. RO is popular because it removes the requirement to hold aggressive regeneration chemicals at the clients premises. It also does not produce a chemical effluent discharge. To many industries the security of an RO membrane is attractive as is the ability to readily validate the performance of the membrane.

Our Reverse Osmosis systems are some of the best on the market and operate at a reliable 70% efficiency with low energy membranes. So in other words, for every 100ml of impure water you put through the system, you get 70ml of pure water to service.

This is a pretty good ratio. You may find some companies promising you 80% efficiency, but you should be careful of these, as it simply means that their systems force the membranes to work harder. The result is that the membranes do not last as long and need to be replaced more frequently, thus reducing the overall cost effectiveness of the system. You should also be very careful of cheaply marketed Reverse Osmosis systems, as not all RO processes are created equal. We have come across bargain basement systems that have an efficiency of 25% or less. These are simply not worth your money and time.

Some popular uses of RO are as follows:

TDS (total dissolved solids) reduction for high pressure steam boilers.

HTM20-30 compliance for hospital purified water systems.

Renal Dialysis for kidney patients

Instrument sterilisation for hospitals and Dentists

TDS reduction and pre treatment to purified water systems

Alcohol removal

Endoscope sterilisation

Pharmaceutical production

Potable water production from high saturation bore hole supplies

How Reverse Osmosis Works

The osmosis process is a naturally-occurring phenomenon where less concentrated saline solution tends to migrate to a more concentrated solution. Osmosis occurs everywhere in nature, from our kidneys absorbing water from our blood, to plant roots absorbing water.

A semi-permeable membrane, usually made of thin film polyamide is used to clean water which is pumped past its input side under pressure of up to 15 bar and up to 220 psi in a cross-flow direction. From 15 to 70% of the water that passes through the membrane will do so as permeate, while the remainder leaves the membrane as a concentrate containing 99% + of the feed water TDS.

Reverse osmosis is the same process, but in reverse. This type of system will remove 99% of organic and inorganic contamination.

Pre-treatment

However, Reverse Osmosis does not work on its own. The purification process is only as good as the pre-treatment to the water that is feeding it. There are certain contaminants that will damage Reverse Osmosis, including free chlorine, calcium and magnesium.

So you have to pretreat the freed water with activated carbon to remove the free chlorine and then a water softener to strip out the calcium and magnesium, before it can be put through the RO system.

If you fail to do this, then the free chlorine in the water will degrade the membrane and let organic contaminants through, and the calcium and magnesium will scale the membrane up, reducing its efficiency and working life.

This is the reason many industries consider Reverse Osmosis to be wasteful, time consuming and expensive. The conventional alternative is deionisation.

Benefits and Disadvantages

A reverse osmosis system effectively removes contaminants like pyrogens and colloids, and is easy to monitor and confirm performance.

Product Details:

Reverse osmosis systems are typically used to treat surface, ground and brackish water from small to large flows. Many industries use the reverse osmosis system to treat their water. These industries include metal finishing, boiler feed water, semiconductor manufacturing and pharmaceutical.

All RO systems depend on good pre treatment to the feed water. This is achieved by the use of Organic Scavengers, Activated carbon media and base exchange Water Softeners. It is true to say that excellent pre treatment is a requirement for long, reliable and efficient Reverse Osmosis operation.

Chemical attack happens when a membrane comes into contact with an oxidiser like chlorine, which will burn the membrane and effect performance. Activated carbon is a pre requisite for this purpose.

Benefits and Disadvantages:

• A reverse osmosis system effectively removes contaminants like pyrogens and colloids and is easy to monitor and confirm performance.
• The waste stream, (concentrate) is flushed to drain during plant operation. Because of this 70% of the feed water is recovered as purified water (permeate).
• Common Mistakes Made With Reverse Osmosis Systems

Why do mistakes happen?
A Reverse Osmosis plant only works properly if three factors are taken into consideration:

• Correct professional installation
• Thorough pre-treatment of water to remove inorganic and chemical contaminants
• Regular maintenance of the plant, including cleaning of membranes and replacement where necessary.

It goes without saying, therefore, that mistakes arise to the extent that these three factors are neglected or ignored. Problems arise in reverse osmosis systems in cases where:

• The plant has been poorly designed or installed incorrectly
• Input water has been insufficiently treated to remove chlorine, calcium and magnesium
• Membranes are not regularly cleaned or replaced, or the plant pumps are not sufficiently maintained
• Signs there are problems with your Reverse osmosis system
• The following should be seen as an early warning sign that something is not completely right with your RO plant. If you notice anything like this through routine monitoring or inspection, get on the phone to one of our engineers right away, before a serious issue occurs.

Reverse osmosis recovery rate is less than 70%:
For any well-designed RO system, 70% recovery of permeate should be the golden standard you should look for. Should it drop below this figure, it should be treated as a ‘Canary in the cage’ that some maintenance is required.

Other Detail:

Raw Water Pump:

• To generate the pressure for down the line system.

Pressure Sand Filter (PSF):

• The water is first filtered by a pressure sand filter unit for removal of suspended matters and turbidity.

Activated Carbon Filter (ACF):

• To remove color, odor, chlorine, oil & grease from the raw water.

Micron Cartridge Filter (MCF):

• These are pressure vessels fitted internally with spun or pleated cartridge element which removes micron-sized particles.

Antiscalant Dosing System:

• To prevent the membrane from scaling (hardness).

High-Pressure Pump:-

• A high-pressure pump is provided for supplying the feed water to the RO system at high pressure of 10 - 12 kg/cm2.

Desalination System by RO Membrane Element:

• A reverse osmosis system rejects 90-95% of total dissolved solids (TDS).

Storage of Treated (Pure) Water:

• To store treated (pure) water in the tank.

Product Details:

Treatment Process of RO Plants:
RO plants work on the basis of Cross-filtration method, through which a percentage amount of feed water is rejected as the removal of solids during the filtration process. The whole process works through the combination of temperature and pressure. There are two elements while RO plants processing which is system recovery and product quality.

Applications:
Boiler Water Treatment: ???Industries that rely on steam as a driving force for turbines, an energy source for heating, or product processing know that suspended and dissolved solids in a steam generator case scale and can lead to tube failure. Poor boiler feed water quality increases energy consumption, reduces steam quality and purity, and can reduce both production rates and product quality.

Product Details:

Industrial RO

We have with us rich experience in successfully handling the demands of precision designed and optimally functioning Reverse Osmosis Plant/Industrial RO. These industrial reverse osmosis Plants can be also made available in customized specifications with configurations to suit individual requirements of output water that varies from normal drinking application to usage like in pharmaceutical production, food processing and as boiler feeding requirement. Here, our expertise lies in offering industrial reverse osmosis plants in different flow rates for 100 LPH to 25000 LPH with the TDS reduction capacity that goes as high as 90-99%. Purification Process:

The offered RO plants are designed to successfully handle demands of water filtration through utilizing following processes of purification:

1. Intake

2. Pre-treatment

3. High Pressure Pump

4. Membrane Assembly

5. pH Adjustment

6. Disinfection

Applications - Reverse Osmosis Systems
Some of the applications these RO water filtration systems are used in include providing pure water for:

• Safe Drinking Water
• Boiler Feed Water
• Ion Exchange Pre-treatment
• Beverage Production

Salient Features:
The offered industrial RO plants come with fully operational features that make these deliver smooth operations for many years to come. These features include:

• RO System manufactured in a well integrated industrial reverse osmosis plant
• Use of approved and tested components in system construction
• Industrial RO plants configured for achieving optimum recovery of water
• Adjustable valve provision for adjusting waste water and recycle flow of water
• Offering easy and quick installation
• Output production rates from 2000 GPD to 20 000 GPD

Construction: - Point of Use Systems

Some of the salient construction highlights of these RO plants include:

1. High capacity Thin film Composite Membrane

2. Steel Frames duly pre treated for rust proofing with powder coated finish

3. Gauges options at pre and post filter levels

4. In-built pressure switch for storage tank

5. High and low pressure switch provision

6. Provision of high capacity rotary pump

7. Solenoid valve for feed water inlet

8. Pre filtration console

Product Details:

Reverse osmosis is water purification process in which pre-treated & filtered water is connected to the high-pressure pump where pressure is developed and fed to the RO membrane. Reverse Osmosis membranes work on the Cross flow Filtration method where the salts get rejected partially and deliver pure water. Purified water is referred to as product and waste water is referred to as concentrate or reject. The percent of water delivered as product is called the recovery. The ratio of recovery & output parameters depend upon the feed water quality, type of membrane, temperature and total RO unit design considerations.

Features:

• Dry contacts are provided for chemical feed, pre-treatment equipment, storage tank levels, and pressure switches
• All alarm and shut down conditions are indicated on the control interface.
• User-friendly programmable controls
• High quality components ensure continuous, reliable operation
• Pre-engineered systems mean easy installation
• Clean-in-place connections maximize system availability
• Compact footprint saves valuable floor space
• Quick equipment delivery keeps project moving fast
• Easy to install and operate
• Produces high quality Water
• Variety of cost effective standard models
• Excellent performance and highly usage

Product Details:

Industrial RO

We have with us rich experience in successfully handling the demands of precision designed and optimally functioning Reverse Osmosis Plant/Industrial RO. These industrial reverse osmosis Plants can be also made available in customized specifications with configurations to suit individual requirements of output water that varies from normal drinking application to usage like in pharmaceutical production, food processing and as boiler feeding requirement. Here, our expertise lies in offering industrial reverse osmosis plants in different flow rates for 100 LPH to 25000 LPH with the TDS reduction capacity that goes as high as 90-99%. Purification Process:

The offered RO plants are designed to successfully handle demands of water filtration through utilizing following processes of purification:

1.     Intake

2.     Pre-treatment

3.     High Pressure Pump

4.     Membrane Assembly

5.     pH Adjustment

6.     Disinfection

Applications - Reverse Osmosis Systems
Some of the applications these RO water filtration systems are used in include providing pure water for:

• Safe Drinking Water
• Boiler Feed Water
• Ion Exchange Pre-treatment
• Beverage Production

Salient Features:
The offered industrial RO plants come with fully operational features that make these deliver smooth operations for many years to come. These features include:

• RO System manufactured in a well integrated industrial reverse osmosis plant
• Use of approved and tested components in system construction
• Industrial RO plants configured for achieving optimum recovery of water
• Adjustable valve provision for adjusting waste water and recycle flow of water
• Offering easy and quick installation
• Output production rates from 2000 GPD to 20 000 GPD

Construction: - Point of Use Systems

Some of the salient construction highlights of these RO plants include:

1.     High capacity Thin film Composite Membrane

2.     Steel Frames duly pre treated for rust proofing with powder coated finish

3.     Gauges options at pre and post filter levels

4.     In-built pressure switch for storage tank

5.     High and low pressure switch provision

6.     Provision of high capacity rotary pump

7.     Solenoid valve for feed water inlet

8.     Pre filtration console

Product Details:

Excel Filtration has launched Industrial alkaline water treatment plant specially for Packaged Drinking water Project and Industrial Project.
 

Product Details:

We offer total water solutions for industry, homes, and communities. Integrating process technology, design engineering, and project management capability, we take end-to-end responsibility - planning, integrating and managing water on supply, quantity, quality, discharge, and environmental fronts. By creating quantifiable benefits for our customers, we demonstrate how efficient water management is a value investment.